| Sustainability An Issue With Medical Product Design By Frank 
    Esposito | PLASTICS NEWS STAFF Posted April 20, 2010
 WESTLAKE, OHIO (April 20, 2:15 p.m. ET) -- Design pros 
    are looking for sustainable opportunities in the medical device field -- but 
    they’re not always easy to find. “We tend to overlook cycle time, because it’s not in the 
    direct recyclable direction that people anticipated,” said Mike Fritschy, 
    senior director with injection molder Nypro Healthcare in Clinton, Mass. 
    “But there are ways to make half of the components with one-third of the 
    material.” Fritschy was one of five design and manufacturing experts 
    on a panel at the Plastics in Medical Devices conference, held April 12-14 
    in Westlake. In some cases, medical device makers have been able to 
    use recycle material and reduce wall thickness as ways of using less resin 
    and promoting sustainability, said Chris Kaye, technical innovation director 
    at U.S. Endoscopy in Mentor, Ohio. But he added that use of recycled material is less of an 
    option in disposable medical devices because of the risk of cross 
    contamination. There’s also a big difference in the way that 
    sustainability is viewed in the medical market vs. its image with consumers.“In the medical industry, the term ‘sustainable design’ doesn’t resonate 
    with customers,” said Matthieu Turpault, design director with product 
    development firm Bresslergroup Inc. in Philadelphia. “There’s a lot of push 
    back.”
 Some of that difference is price-based, added Kaye, 
    citing PVC as “a perfect example.” Many healthcare firms don’t want PVC in 
    their products because of alleged health risks, but price points for PVC 
    alternatives are more expensive, he explained. “When [health care firms] see the price points for PVC 
    alternatives, they don’t want to talk to you,” Kaye said.Cultural differences also play a role in the medical market’s view of 
    sustainability.
 “In China, they want a durable good,” Fritschy said. 
    “They don’t want to throw away a good insulin pen after only one use. That’s 
    just not part of their culture.” And although the sustainability trend so far has been 
    less visible in medical than in consumer, it’s still there, according to 
    Bill Evans, founder and principal of product development firm Bridge Design 
    in San Francisco. “There can be a knee-jerk reaction [in either market] of 
    just recycling it or wanting to go to corn plastic,” he said.Conference attendee Len Czuba — a medical market veteran who’s president of 
    the Czuba Enterprises Inc. consulting firm in Lombard, Ill. — said that he 
    was “against doing [sustainability] just because it’s the popular thing to 
    do.”
 “If you design a tray that’s too thin, you could ruin a 
    $600 surgical instrument,” he added. 
    http://plasticsnews.com/headlines2.html?id=18411 |